可滤芯、喷丝板可持续的清洗、检测解决方案与技术

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全自动喷丝板镜检仪 ASI-6050 系列
Inspection Objects: Spinnerette
Spinnerette

The shape of detected hole

Principle:

Automatic Spinnerette Inspection System, we has adopted the most advanced optical image processing techniques, applied sophisticated semiconductor optical equipment in combination with Japanese ultra-high precision screws, servo motors and imported high-resolution optical components with English versions of the operating software to develop an "Automatic Spinneret Detection,Cleaning and Imprint System" to assist enterprises in solving the previously mentioned spinning processing problems.
Benefits:
1. Save labor cost;
2. Improve product quality and avoid secondary product problems;
3. Used as factory-entry quality detection for new spinneret;
4.Determine the usage years and quality of old spinnerets;
5. Assess the yield rate of cleaning equipment;
6. Instantly assess and improve abnormal spinning process phenomena;
7. Recover equipment costs within a short time.

Configuration:
Platform: Fully automatic X-Y-Z-axis control platform(standard detection table:600X500mm)
Motor: 400W AC servo motor(10000 parse)
CCD Camera: Imported optical components,standard 800,000pixels high-resolution CCD
Light source: High-brightness LED ring upper light source
High-brightness LED row-like lower light source specific for semiconductor
The number of spinnerets: With large-size detection platform of 600*500mm,several to dozens of spinnerets can be fixed and detected simultaneously according to the spinneret outside diameter.
Automatic cleaning function: Unqualified holes are detected and cleaned automatically using air purge
Automatic imprinting function: Holes that cannot be cleaned by air purge are automatically imprinted for a repeat cleaning by the operator.
Automatic correction function: The system instrument self-corrects before detection in order to realize the most accurate measurement.

Configuration

Other Model

Main parts

Take Model ASI-6050F as sample for details:

§1. Technical Parameters
Function/Structure Specifications
1.Fully automatic X-Y-Z-axis control platform(standard detection table:600X500mm)
(*The table size canbe designed
in accordance with customer’s requirements)
Daily X-axis travel:600mm
Daily Y-axis travel:500mm
Daily Z-axis travel:150mm
Repeated positioning accuracy:+-0.01mm
400W AC servo motor(10000 parse)
The XYZ platform location can be software jog adjusted for specific position detection
2.Diameter size range of
detected holes
0.02-5mm.determined according to magnification ratio and CCD camera sensor
3.CCD Camera Imported optical components,standard 800,000pixels high-resolution CCD(can be
equipped with another CCD with higher resolution according to the hole size)
4.Upper and lower light source
detection (Back,Front light)
High-brightness LED ring upper light source
High-brightness LED row-like lower light source specific for semiconductor
5. Detection items Maximum and minimum diameter, Area, Perimeter, Roundness, Wear
6.Detection speed 0.2-0.7seconds for each holes
7.Focus mode Adopt multi-point autofocus with correction function for declined spinneret.
8.Detecting the number of
spinnerets
With large-size detection platform of 600*500mm,several to dozens of spinnerets can
be fixed and detected simultaneously according to the spinneret outside diameter.
9.Detection method Automatic computer detection one by one,recording the sizes and images of each
spinneret and hole; the unqualified holes can be recorded automatically with no manual
supervision.
10.Automatic cleaning function Unqualified holes are detected and cleaned automatically using air purge.
11.Automatic imprinting
function(optional)
Holes that cannot be cleaned by air purge are automatically imprinted for a repeat
cleaning by the operator.
12.Automatic laser indication Holes that cannot be cleaned by air purge are indicated by laser light for a repeat cleaning
by the operator
13.Automatic correction function The system instrument self-corrects before detection in order to realize the most accurate
measurement.
14.Detection results 1.A color map of the spinnerets is provided making it easy to find problem nozzles.
2.Arrange the positions of each holes of spinneret
3.Clean,imprint(optional)and indicate the unqualified spinnerets
§2. Advantage
1. Profession "automatic spinneret detection, cleaning system" manufacturers, products cost-effective.
2. All-in-One floor-type machine, equipment stability is better than the average desktop type, and the machine has a spinneret fixture cabinet, saving fixture space.
3. Using a special large disk surface as spinneret home, can be placed multi piece of spinneret at same time.
4. Using imported high precision stepper motor and high definition lens group, with the latest image detection technology, rapid detection speed ( 0.5 ~ 1.2 seconds per hole, depending on the arrangement of spinning hole), better than traditional way of 1.25 seconds per hole. For ultra-porous number of spinneret, there is great economic benefits.
5. Using high brightness, high heat dissipation flat LED light source, does not need fan cooling.
6. Consummate pre-sale and after-sales service, at any time to answer customer consultation early stage of the cooperation , cooperation in the late stage of technical support for all kinds of difficult problems.
7. With remote maintenance function and can remote control the machine, to repair the machine any time.
§3. Other Instructions

Please provide the data of the spinnerets
Type of Spinnerets: 1.Round 2.Rectangular
Number A B C D E
1          
2